Slot-Die Coating for Electrochromics: From Research to Scalable Production

Advancing Electrochromics with Slot-die Coating

Electrochromics is a technology that enables materials to change their optical properties—such as transparency, reflectivity, or color—in response to an applied electrical voltage. These materials are used in smart windows, adaptive displays, rearview mirrors, and other applications where variable shading or visibility control is desired. By allowing dynamic modulation of light and heat, electrochromic devices contribute to greater comfort, energy efficiency, and design flexibility across architectural and automotive industries. The performance and reliability of these devices, however, depend not only on the materials themselves but also on how precisely they are deposited as thin films. Slot-die coating plays a key role in this aspect, providing the accuracy and consistency required to produce electrochromic layers with uniform thickness, smooth morphology, and excellent optical quality.

Advancing Research and Material Innovation

Slot-die coating provides precise control over electrochromic layers, enabling researchers to explore how thickness, composition, and structure affect switching speed, optical contrast, and device lifetime. Its repeatable, small-scale deposition makes it ideal for prototyping and testing new materials like tungsten oxide, nickel oxide, and conductive polymers. This capability accelerates the development of next-generation electrochromic systems and translates lab discoveries into functional, reproducible devices.

 
 

Slot-Die Coating Solutions for Electrochromic Manufacturing

Our slot-die coating systems are tailored for both electrochromic research and production, offering the precision, flexibility, and reproducibility essential for success:

  • Glovebox Integration: Designed to fit compact laboratory spaces and operate in controlled environments.

  • Inert Atmosphere Compatibility: Works seamlessly in nitrogen or argon to protect sensitive materials from oxygen and moisture.

  • User-Friendly PC Control: Intuitive interfaces allow fine-tuned adjustments and remote operation.

  • Automation and Reproducibility: Ensures consistent film quality and uniform coatings across multiple runs.

  • Scalable Production: Supports smooth transition from lab-scale experiments to pilot or industrial-scale manufacturing.

Investing in our slot-die coating technology accelerates electrochromic innovation, enabling reliable development of next-generation smart windows, adaptive displays, and energy-efficient devices.

 
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Coating Equipment for Electrochromics Applications

We enable precise deposition of electrochromic materials in controlled environments, providing researchers with the tools to develop and optimize next-generation smart windows, adaptive displays, and other electrochromic devices. Our slot-die coating systems deliver exceptional uniformity and accuracy, making them ideal for handling moisture- or oxygen-sensitive electrochromic materials within glovebox setups.

 
slot-die coater glovebox

Slot-die Coater

We recommend choosing sheet-based processing, such as the Slot-die Coater, for lab-scale research, prototyping, and small-batch production. This method offers the flexibility to test formulations, adjust parameters, and produce precise coatings in limited quantities—ideal for early-stage development and specialized applications.

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laboratory coater in glovebox

Laboratory Roll-to-Roll Coater

Choose Roll-to-Roll (R2R) Processing, such as the Laboratory Roll-to-Roll Coater, when you need to scale up lab-scale results for continuous, high-throughput production. While still on a laboratory scale, R2R processing ensures uniformity and consistency over long substrates, making it suitable for applications that will eventually transition to larger-scale manufacturing.

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hybrid r2r coater for glovebox

R2R Hybrid Coater

We recommend the R2R Hybrid Coater for researchers seeking maximum flexibility and performance in lab-scale thin film processing. This innovative system combines the precision of sheet-based coating with the efficiency of continuous roll-to-roll operation—making it ideal for everything from early-stage formulation to pilot-scale production.

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R2R Coater Advances Trusscore’s Research in Electrochromic Coatings

Trusscore is redefining building materials through the fusion of sustainable PVC products and advanced nanotechnology. Their panels, suitable for residential, commercial, and agricultural applications, are strong, lightweight, easy to install, and highly durable. To advance this research, Trusscore adopted the Laboratory Roll-to-Roll Coater from infinityPV to enable precise thin-film fabrication and testing of their electrochromic materials.

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Your Trusted Coating Partner

With decades of experience in printed electronics, our expert team is here to provide in-depth guidance on choosing the right system for your needs. Whether you're exploring advanced production methods or need help fine-tuning your setup, we offer expert advice tailored to your project.

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Laboratory Roll-to-Roll Coater

A compact and modular high precision roll-to-roll slot-die coater that transforms the way thin functional films are printed and coated.

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Slot-die heads for high-quality coatings. Available in stainless steel, titanium, or PEEK, with widths from 40 mm to 305 mm, ensuring precise thin-film production.

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