R2R Hybrid Coater
The Ultimate Coating Solution: Combine the Slot-die Coater and Laboratory Roll-to-Roll Coater for Unmatched Coatability.
All In One Processing
Discover the powerful combination of the Slot-die Coater and the Laboratory Roll-to-Roll Coater, an integration that offers unparalleled versatility for both research and production applications.
Dock the Slot-Die Coater onto the Laboratory Roll-to-Roll Coater platform and get the most advanced equipment in lab-scale thin film processing. The R2R Hybrid Coater merges the best of sheet coating and roll-to-roll coating into a single, innovative solution. This unique setup not only allows you to efficiently process large rolls of material but also offers the precision and control needed for detailed sheet applications.
What sets this system apart is the flexibility to operate the two pieces of equipment independently or together. This functionality provides total freedom in your research and processing, enabling you to tailor setups to meet specific project requirements.
Whether you’re developing cutting-edge materials or seeking to optimize existing processes, the R2R Hybrid Coater is your gateway to innovation. Transform your lab with the ultimate coating solution and stay ahead of the industry curve.
Key Features
Compact Size: Fits in laboratories, gloveboxes, or fume hoods without additional infrastructure.
Customizable: Choose from a variety of: lengths, coating widths, thin film processing options and numerous components.
Easy and Fast Exchangeable Modular Components: Includes printing and coating units, drying and curing systems, foil pretreatment, laminators, trimming knives, air knifes and more.
Modular Drying/Curing System: Accommodates various drying and curing methods including heated vacuum chuck.
Software Control Option: Advanced control options for precision and repeatability.
Web Tension Control: Ensures consistent quality across runs.
CE Certified - CSA/UL Compliant: Meets international safety standards.
How to Customize the R2R Hybrid Coater
Creating your custom R2R Hybrid Coater is simple. Start by configuring the Slot-die Coater to match your thin-film needs, then choose and configure the compatible Laboratory Roll-to-Roll Coater. Once ready, dock the Slot-die Coater on top for a fully integrated setup.
Slot-die Coater Pro
Customize the Slot-die Coater Pro with the options and the components that is needed for processing your thin film technologies.
Laboratory Roll-to-Roll Coater
The Laboratory Roll-to-Roll Coater's modular design allows users to customize the system according to their specific requirements.
R2R Hybrid Coater
Dock the Slot-die Coater Pro onto the Laboratory Roll-to-Roll Coater platform and get the most advanced equipment in lab-scale thin film processing.
Components
After selecting your platform, it's time to choose from our array of components, ranging from slot-die heads to advanced laminators. Each component is engineered to enhance efficiency, consistency, and quality in your R2R system. Explore our offerings to tailor your coater platform precisely to your needs and unleash its full potential in revolutionizing thin-film production. Customize Your Machine and Get a Quotation here.
Slot-die Heads
Slot-die heads for high-quality coatings. Available in stainless steel, titanium, or PEEK, with widths from 40 mm to 305 mm, ensuring precise thin-film coating.
Slurry Coater
A vital tool for lab-scale production of advanced thin films, supporting critical applications like batteries, fuel cells, and printed solar cells. Watch video.
Pumps
Precision pumps for thin-film coating, designed for slot-die and high-volume coating applications, and R2R fluid management applications.
Air Knives
Air knives for all needs. The Standard Air Knife for efficient drying and quenching, and Air Knife Pro for controlled, repeatable results.
Ovens
Ovens for efficient drying and UV-curing of thin films, offering compact designs and user-friendly features that allow quick addition or removal.
Roll-to-Roll Laminator
A laminator designed for thin-film encapsulation with various adhesives, featuring precise tension control and customizable web width. Watch video.
Corona Surface Treaters
Surface treaters for improving adhesion and surface energy in R2R coating, offering precision, durability, and uniformity for consistent manufacturing.
Flexographic Printers
Flexographic printers for printing various inks on diverse substrates, with a simple unit for short test runs and an advanced system for scaled R2R processing.
Laser Scriber
The Laser Scriber provides precise, efficient patterning of ITO substrates for Perovskite and printed solar cells, offering high resolution and design flexibility.
Stripper Unit
The Stripper Unit allows for removal of a protective liner or other foil just before the coating or printing station. It comes with compressed air spindles, tension control and automation of nip engagement. Watch video.
Mounting Systems
The precision angular mounting system is ideal for slot-die heads, knife coating setups, or flexographic printing units, with angle adjustment from 0 to 90 degrees. The Simple Mounting System offers manual tilt and cross-web adjustments, the Advanced Mounting System include digital micrometers and motorized adjustments, and the PC Controlled Mounting System offers PC control which is perfect when working in a glovebox or a fume hood.
Rollers
The Laboratory Roll-to-Roll Coater features 60 mm anodized aluminum rollers, durable and cost-efficient for 95% of applications. With low runout, they ensure experimental success. For specific needs, we offer POM or PEEK rollers for insulation or chemical resistance and stainless steel for extreme corrosion resistance.
Inspection Table
Inspection Table that enables inspection on transparent substrates directly after coating or printing. Ideal for visual checks or camera systems, it fits LR2RC750, LR2RC1000, and LR2RC1500 platforms and can be added during purchase or retrofitted later. Watch video.
Knife Cutter
Knife Cutter for precise foil handling offers ultra-durable carbide cutters and adjustable cutting positions. Precision-ground stainless steel rollers ensure gentle handling and chemical resistance, making it safe and efficient. Watch video.
Foil Turner
Foil turner that enables seamless inline processing on both sides of the foil, ideal for double-sided slot-die coating in batteries, fuel cells, membranes, and more. Watch video.
Edge Guide
The Edge Guide ensures precise web alignment, reducing waste and enhancing quality during coating and printing. It boosts efficiency, minimizes downtime, and ensures uniformity, even in high-speed roll-to-roll operations.
Knife Coater
The knife coater features an anodized aluminum blade with a high-precision ground edge, offering a 30 mm coating width.
Bar Coater
The bar coater's spring-loaded system ensures alignment and easy bar mounting, enabling thin film coatings of 10, 25, 50, 100, or 250 microns.
Nip Rollers
The Nip Rollers offer flexibility with multiple configurations. The Manual Nip Roller features a full rubber roller with manual control of nip pressure and tilt, while the Adjustable Nip Roller include adjustable rollers, automated nip engagement, pressure, and pressure points. It's perfect for simple manual packaging with minimal effort.
Spindles
Spindle options include the LR2RC500 with adjustable cones for core width, diameter, and position (35 mm to 90 mm inner diameters), and the LR2RC750, LR2RC1000, and LR2RC1500 platforms with automatic compressed air spindles for 3-inch core diameters, ensuring efficient handling for larger setups.
We Are Ready to Help You
With decades of experience in printed electronics, our team is here to provide in-depth guidance on choosing the right system for your needs. Whether you're exploring advanced production methods or need help fine-tuning your setup, we offer expert advice tailored to your project. Contact us to discuss how we can support your solar cell development.
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